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Cashew Kernel Defects Explained: What AFI Allows And How To Inspect A Lot
🔬 Quality

🕐 9 min read  ·  ✍️ SVC International JSC

Short answer

Cashew kernel defects fall into three groups: serious damage (insect damage, mould, rancidity, decay), colour and surface defects (scorching, dessert kernels, adhering skin, scrapes) and size defects (broken kernels and lower sizes). The AFI specification allows first-quality white wholes up to 1.0% serious damage, 10% broken kernels, 10% lower-size wholes and 8.0% total defects, with no live infestation at all.

1.0%
Serious damage
Max, first quality
10%
Broken kernels
Max in wholes
8.0%
Total defects
Max, first quality
3–5%
Moisture
AFI specification

What are the main types of cashew defect?

Workers sorting cashew kernels by size and colour on a grading table in Vietnam
Grading and sorting at SVC

Every kernel in a carton should match the grade on the label. The AFI cashew specification (September 2023 edition) defines what a kernel of each grade should look like and how many kernels outside that description a lot may contain. Defects are measured by weight, as a percentage of the sample.

Cashew defect groups
GroupDefectsWhy it matters
Serious damageInsect damage, mould, rancidity, decay, adhering foreign matterFood safety and taste
Colour and surfaceScorched, dessert, adhering testa (skin), superficial damage and scrapesAppearance and grade value
SizeBroken kernels, pieces, lower-size wholesPrice: wholes cost more than pieces
Foreign matterHarmless extraneous matter; hard or sharp objectsSafety: hard objects are not allowed at all

Which defects count as serious damage?

  • Insect damage — holes, tunnels or frass from insects, whether or not insects are present.
  • Mould — visible mould growth, inside or outside the kernel.
  • Rancidity — oxidised oil, giving a stale or paint-like taste; often confirmed by free fatty acid and peroxide tests.
  • Decay — decomposed or soft tissue.
  • Adhering matter — material stuck to the kernel that cannot be brushed off.

AFI allows first-quality kernels up to 1.0% serious damage in total, and up to 2.0% in second-quality and dessert grades. Live infestation is not allowed in any grade. The chemical side — free fatty acids of 1.5% max and peroxide value of 5 meq/kg max — is reported on the certificate of analysis; see how to read a cashew certificate of analysis.

What are scorched and dessert kernels?

Scorched kernels are discoloured by overheating during shelling or drying. AFI allows them to be yellow, light brown, light ivory, light ash-grey or deep ivory. They are sold as a separate, cheaper grade (SW) and are perfectly good to eat; in a white-wholes lot they are a defect.

Dessert kernels may be deep yellow, brown, amber or light to deep blue, and may be slightly shrivelled, immature or show dark lines or spots. They are used where appearance matters less, such as in processing.

Adhering testa is the thin brown skin left on after peeling. AFI limits skin larger than 2 mm to 3.0% in most grades. Superficial scrapes and marks are limited to 1.0% in first quality.

How are broken and lower-size kernels counted?

Inspector checking a sample of whole cashew kernels for broken pieces and size
Checking size and breakage

A whole kernel has its natural shape with no more than one-eighth broken off. Anything more is a broken kernel or a piece. In whole grades, AFI allows up to 10% broken kernels or pieces and up to 10% wholes of a lower size. Size is measured as kernels per pound — 300 to 320 for size 320, 220 to 240 for size 240.

Breakage is the defect buyers notice most, because a lot with many pieces is worth less than its label. The trade-offs between sizes are covered in WW320 vs WW240.

What does the AFI specification allow?

AFI defect tolerances for raw kernels, % by weight (max)
DefectFirst quality (white wholes)Scorched secondDessert & blemished
Serious damage1.02.02.0
Harmless extraneous matter0.010.010.01
Lower grade (second quality)5.0——
Third quality and light blemishes1.55.0—
Dessert kernels0.52.5—
Adhering testa >2 mm3.03.0—
Superficial damage and scrapes1.02.0—
Total defects8.011.0As agreed

Source: AFI Cashew Specifications, September 2023. Dessert and blemished grades must be merchantable and no worse than the approved pre-shipment sample. Size and breakage limits apply on top of these: 10% broken kernels in wholes and 10% lower-size wholes.

How do you inspect a lot for defects?

1
Draw samples from several cartons
Open cartons from different rows and positions in the container, not just the doors.
2
Weigh the sample
Use enough kernels to make each percentage meaningful, and record the weight.
3
Sort by defect
Separate serious damage, colour defects, broken kernels and lower sizes.
4
Weigh each pile
Express each defect as a percentage of the sample weight.
5
Count per pound
Count the wholes in a weighed sample to check the size.
6
Compare with the contract
Check every result against the contract specification, not a generic standard.

Record the carton lot codes you sampled and photograph each pile next to a scale. If you later need to make a claim, that record is your evidence; see why some offers sit below market price for the defects that low prices often hide.

What happens when a lot fails?

AFI sets specific remedies for two problems. If live infestation is found in two or more cartons, the whole shipment is frozen at −18°C (0°F) for at least 21 days. If severe blocking — kernels stuck together in a solid mass — is found in two or more cartons, the shipment is frozen for about 21 days and then tempered in cold storage for about five days.

For other defects, the usual remedies are a price allowance, re-sorting at the seller’s cost or replacement, depending on the contract. Aflatoxin is a separate test with limits set by the destination market; see aflatoxin limits in the EU and US.

📝 SVC Note

SVC grades kernels to the AFI specification, checks colour and breakage after grading and makes a final manual inspection before packing. Independent inspection by SGS or Vinacontrol can be arranged for any shipment.

Are scorched kernels unsafe?

No. Scorching is a colour change from heat during processing. Scorched kernels are sold as their own grade; they are a defect only in a white-wholes lot.

Is adhering skin a food safety issue?

No, it is a visual defect. It matters for appearance and for some applications, which is why AFI limits it.

How many cartons should I open?

Enough to represent the whole container: open cartons from several rows and lot codes, not only the ones nearest the doors.

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